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South Deep project
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Dec
2013 |
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Gold produced |
- 000’oz |
59.2 |
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79.4 |
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- kg |
1,840 |
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2,471 |
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Yield - underground |
- g/t |
5.24 |
|
5.38 |
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- combined |
- g/t |
4.73 |
|
4.28 |
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All-in sustaining costs |
- R/kg |
469,227 |
|
454,581 |
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- US$/oz |
1,345 |
|
1,399 |
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Total all-in cost |
- R/kg |
557,078 |
|
466,908 |
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- US$/oz |
1,597 |
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1,436 |
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Gold production decreased by 26 per cent from 2,471 kilograms
(79,400 ounces) in the December quarter to 1,840 kilograms (59,200
ounces) in the March quarter mainly due to a decrease in reef
tonnes mined and processed as a result of the Christmas break.
The weaker performance in the March quarter was further
compounded by the inevitable initial disruptions caused by the
implementation of the transformation process, which came at the
expense of short-term momentum in production, destress mining
and development.
The main aim of the transformation process implemented in the
March quarter, which is ongoing, is to establish a modern
mechanised mining culture and create an operating environment
conducive to optimal equipment availability and utilisation, improved
performance of front-line operators and achievement of targets. In
addition to changes to senior, middle and line management
personnel, a team of mechanised mining specialists from Australia
are assisting South Deep to transform itself into a world-class
mechanised mine. We are de-congesting the mine by:
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re-assessing the size, composition and deployment of the mechanised mining fleet; |
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addressing the associated staffing levels by reducing reliance on external contractors; |
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improving the availability and utilisation of equipment by improving the operation of underground workshops |
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improving the skills and productivity of front-line operators through on-the-job mentoring and coaching; |
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de-bottlenecking the infrastructure constraints; and |
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improving dilution control and grade management (early gains are already evident). |
Total tonnes milled (included 38,000 tonnes of off-reef development
in the March quarter compared with 119,000 tonnes in the
December quarter) decreased by 33 per cent from 578,000 tonnes
to 389,000 tonnes due to the Christmas break and lower waste
mining. Underground reef yield decreased by 3 per cent from 5.38
grams per tonne to 5.24 grams per tonne due to the cleaning of the
lower grade longhole stoping backlog tonnages in 95 1W and 87 IW.
The combined yield (ore and waste) increased from 4.28 grams per
tonne to 4.73 grams per tonne due to less waste dilution. The plant
recovery factor increased marginally from 96.3 per cent to 96.4 per
cent.
Development decreased by 27 per cent from 2,263 metres in the
December quarter to 1,645 metres in the March quarter mainly due
to the transitional arrangements with respect to moving from
contractor development to owner development. The new mine
capital development in phase one, sub 95 level, decreased from 228
metres to 135 metres. Vertical development decreased from 122
metres to 30 metres. Development in the current mine areas above
95 level decreased from 1,912 metres to 1,479 metres.
Development areas in 95 2W and 3W level were negatively affected by seismicity during the March quarter. Destress mining decreased
by 44 per cent from 14,504 square metres in the December quarter
to 8,157 square metres in the March quarter.
Apart from the impact of the Christmas break, the declines in mining,
development and destress mining rates were temporary in nature
and mainly due to the implementation of the transformation process.
Specifically, the decrease in development was related to the
transitional arrangements with respect to moving from contractor
development to owner development. After the close of the March
quarter, the transformation interventions started to show evidence of
bedding down. Mining and destress mining rates are expected to
return closer to planned levels during the second half of the year.
During the March quarter, the current mine (95-level and above)
contributed 80 per cent of the ore tonnes and the new mine (below
95-level) contributed 20 per cent. The long-hole stoping method
accounted for 21 per cent of total ore tonnes mined.
Operating costs decreased by 9 per cent from R781 million (US$77
million) in the December quarter to R714 million (US$66 million) in
the March quarter. This was mainly due to lower stores
consumption, lower contractor costs and other restructuring costs.
Operating profit decreased from R249 million (US$24 million) in the
December quarter to R119 million (US$11 million) in the March
quarter due to the lower gold production, partially offset by the lower
net operating costs.
Capital expenditure decreased from R365 million (US$35 million) to
R282 million (US$26 million) in line with increased focus on capital
optimisation and scheduling. The majority of the expenditure was on
development and infrastructure costs.
All-in sustaining cost increased from R454,581 per kilogram
(US$1,399 per ounce) in the December quarter to R469,227 per
kilogram (US$1,345 per ounce) in the March quarter due to the
lower gold sold. The total all-in cost increased from R466,908 per
kilogram (US$1,436 per ounce) to R557,078 per kilogram (US$1,597
per ounce) due to the lower gold sold.
However, we expect that the transformation process will continue to
gain traction through the June quarter and should result in greater
stability and improved productivity during the second half of the year,
which is also characterised by fewer interruptions from public
holidays, compared to the first half of the year.
This should provide a strong foundation for improved performance
from South Deep and to de-risk the momentum and sustainability of
the new build-up plan, as published on 13 February, 2014. The
inevitable consequences of the transformation process have resulted
in expected production to be around 10 per cent lower than the fullyear
guidance of 360,000 ounces. Destress mining is expected to
be on guidance at 54,600mē, providing an important underpin for the
build-up plan. South Deep is expected to achieve its AISC guidance
for the full year of US$1,290 per ounce and AIC of US$1,350 per
ounce. Capital expenditure is expected to be around R1.34 billion
for the full year.
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